How Fiberglass Boats Are Built | Fiberglass | Deck (Ship) fiberglass boats also suffer from many of the same age related problems of fatigue and moisture that have long been associated with older traditionally built wooden boats. This manual provides repair and maintenance solutions to many of the problems that afflict fiberglass boats. Typical fiberglass boat . Mar 27, �� With fiberglass boat building, however, the major components of the boat � the hull, deck, liner, and large parts like consoles�are molded from fiberglass. Usually, this means starting with a female mold. The mold is first sprayed with gelcoat, then fiberglass cloth is applied, and then resin is used to saturate or �wet out� the fiberglass. Creating a center console for your boat, whether as a replacement for a console that's been damaged or one that's simply worn out, is like building a box. The difference is that one side and the top can be removed for access to the interior, and the top slants toward the rear of the boat for drainage of any water that overwhelms the sides of.
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It may not display this or other websites correctly. You should upgrade or use an alternative browser. Thread starter luckyinkentucky Start date Sep 9, Joined Jul 29, Messages A buddy of mine who works at a local body shop brought up an interesting topic tonight that no one knew the answer to. Is it feasible for an every day 'Joe' like you and I to make a mold, spray it with a release agent, and mold a fiberglass hull in our own back yard?

I've seen it done on small alcohol powered 'toy' boats, but can it be done with the real deal? Of course I realize there would be a lot of finishing such as sanding and gel coat afterwards, but could it be done? Solittle Fleet Admiral. Joined Apr 28, Messages 7, Build a plug, then a mold and pop um out. Well - - there is a tad more to it - - you might do a bit of research on how the manufacturers do it to get an idea on what is involved.

Joined Mar 6, Messages There's big bucks tied up in molds they're expensive to produce and maintain and are meant for mass production. Joined Feb 12, Messages 1, Why would you want to do this? I'm all for learning, but is that the best approach for your end goal not sure what that is from your post?

Molds are produced for mass production. There is no reason to build a mold. But now I'm wondering what it would cost to build an offshore fisher type for overnight trips up and down the river. Could one be built for a lot less than, let's say, a Crownline or other mass produced Cabin cruiser? Joined Feb 8, Messages 6, Wouldn't you be better off to start with something like that? Don S Honorary Moderator Emeritus. Joined Aug 31, Messages 62, Joined Mar 26, Messages 4, I don't have the site available, but if you google Bruce Roberts i'm sure it will turn up.

He is a world renowned designer of larger yachts, I think the smallest thing he has is about 28 feet and they go up to well over feet. As for the feasability of developing a mold It is a very very expensive process and unless you intend to use it to build many many boats it is a waste. It just takes alot more man hours to complete.

My wife and I are tossing around several plans from different designers right now. We know we want something classic, it must have a cabin, it must be trailerable. We still have many other decisions to make - cuddy, enclosed salon, single helm, flying bridge, displacement or planing hull, the list goes on If you are serious about this, get a plan set for something small like a canoe or kayak and see of you have the patience or even the desire to build a larger craft.

It really all depends on materials and finish. However, the final value would suffer greatly to the point that it would probably be worth little more than the material cost. Get clickin' and start dreamin'. Begin by drawing up a plan, including the dimensions of the new center console. Ensure that the height and width of the forward panel equal that expressed by the console plans. The rear panel's width should equal the width the front panel, but the rear panel height is 3 inches less than that of the front panel.

Ensure that the panels' width be that of the depth of the planned center console. Plan for the forward edge of each piece to be equal to the planned height of the console, that is, equal to the height of the forward panel. The rear edge of the panel is 3 inches shorter than the height of the forward panel.

Attach the sides to the right-angle braces so the top and bottom of each side panel is even with the top edge of the front panel and the face of each side panel is even with the outer side edge of the front panel. Align the left edge of rear panel with the rear edge of the left side panel. Make the holes should be 1. Repeat this operation for the right side of the rear panel. Secure the rear panel to the side panels with No. Stand the console upright Diy Fiberglass Boat Console Open and set the top panel, the dash board, in place on the angled end of the console.

Keep the dashboard in place by duct taping the front edge of the dash to the front Fiberglass Boat Building Pdf Label panel of the console. Drill four holes, each 1.

Secure the dashboard to the edges of the panels of the console with No.




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